Hickory_3D_Puzzle

Who would have thunk it.

Hickory_3D_Puzzle

Never have your kid’s birthday party at a chucky cheese, unless you love kayos and want to go deaf. Of course, my kids had a great time and brought home a sack full of cheap party favors and toys. You know the ones that you could put a quarter in a vending machine and get a toy.
One of these toys was a plastic cube puzzle. It was only about one inch tall, and came a part into six pieces. It took me forever to solve the puzzle.

While I was fiddling around trying to solve this puzzle, my daughter says, “Hay Dad you can make a version out of wood.” Therefore, I took my daughters advice, plotted out my version on graph paper, and went to work. I made four of them to give away as Christmas gifts last year.

I resurrected the build this year when a friend wanted me to do a craft bazaar with her. I thought this was the perfect thing to make and sell at the bazaar. I went to work and made twenty-one of them. During the weeklong event, I only sold two. Not quite the big seller I thought they would be. Luckily, the jewelry boxes I made, made the trip worthwhile.

To make them I use a stack dado head in my table saw and cut out the notches 3/4 of an inch at a time. I made a quick jig in the same manner as you would if you were going to cut a box joint. My first attempt the pieces fit together too tight, so I added a shim to the dado head to solved that problem.

To dress up the edges I used a chamfer router bit and easy the edges. The bearing on the bit did not allow it to chamfer the inside corners so I used a file to clean up the corners by hand. This handwork added a lot of time to the construction of the puzzles. I wanted to recoup that time in my selling price, and I think that extra cost is what made them a slow mover at the bazaar.

I finished the cubes with Tried and True Danish oil, which is a kid safe, food safe, zero VOC finish.

Even though I only sold two puzzles at this bazaar, I view the left over inventory as a deposit into my woodworking 401K plan. I will be able to sell them in the future, etsy, my website, or even at another bazaar.

Who would have thought, that a kids prize toy from chucky cheese could have sparked a fun project to build.

As of the writing of this post I still have several in stock so you can purchase a puzzle cube here.

Once you have your cube and give up trying to solve it, I made a video showing step by step.

If you enjoyed reading this blog post, and want more Join me on Patreon.


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