The client had bought a tree and wanted the table and a corresponding bench made out of it. The main directive was that both furniture pieces had to come from the same big leaf maple log. Other than that, the client gave me a lot of leeway in the design and in deciding what direction I wanted to go. At this point in my business, I needed to build my portfolio presentation up, so I wanted it to have an eye-catching element. So I suggested we do decorative through mortise and tenons, wedged with walnut to set it off. The client also wanted a hand-rubbed oil finish to accentuate the figure in the wood.
Until then, most of the furniture I had built was simple shaker and craftsman-style pieces. The problem with that style is that it is easy to make, so everyone was doing it, which created a race to the bottom for pricing. I was on my way to going broke, building this type of furniture. So to keep from going broke, I needed to take a risk, I had never cut a through mortise before, and had no idea how it would turn out, or if I could even pull it off in the first place.
There was some major butt-puckering going on, especially that 1st cut. If I screwed up any aspect of the project, I would not have any extra wood from the same log to replace it. These were some high-risk stakes I had taken on. At this point in my business, I had not figured out how to price my custom work, so if I screwed this up, I’m sure I had not charged enough even to come close to buying a whole tree to try it again.
I took my time; it took forever, but all the joints turned out great. The project was delivered, and all was well until I had to pull the breadboard off three months later and reattach it. The one thing I did not check was moisture content. The slabs from the log were not as dry as I thought, and everything shrank pretty hard. Not paying attention to the moisture content in the wood caused another first callback to repair something I had made, but it failed in time. The repair turned out great, though, and thankfully, callbacks have been few and far between.
If you would like to commission a unique piece, please check out my custom-made furniture page.